The price is calculated for your line configuration.
Photos of NPO Himmash equipment
Turnkey lines / NPO Himmash
Recycling and pelletizing lines for post-consumer plastics
Shredding, washing, drying and pelletizing in one line, for feedstock contamination of up to 50% and more. Output: 150 to 400 kg of pellets per hour.
150–400 kg/hPellet
output
output
50+ %Feedstock
contamination
contamination
20 ×Water
reuse
reuse
Price
According to specification
An engineer will help confirm suitability and configuration.
01 — Specifications
Technical
specifications
| Output (by pellets) | 150 to 400 kg/h |
|---|---|
| Feedstock contamination | up to 50% and more |
| Feedstock | LDPE, HDPE, PP, glass-filled PA (PA-GF), ABS, PVC |
| Processes | shredding, washing, drying, pelletizing |
| Extruders | cascade, single-screw and twin-screw |
| Pelletizing | vertical and horizontal water-ring pelletizing; strand pelletizing heads for high-MFI polymers |
| Water loop | water reused up to 20 times |
02 — Description
What the
equipment does
We supply lines that recycle post-consumer plastics into high-quality pellets, based on cascade, single-screw and twin-screw extruders. The extruder type and line composition are chosen for the feedstock and output and fixed in the project specification.
Product quality depends on the right choice of extruder screw, motor power and L/D ratio, and on whether melt degassing and filtration are used. For the washing line wastewater, we have developed a closed-loop treatment system that lets you reuse the water many times, up to 20 times.
In practice, lines of up to 300 kg/h make the most sense; larger ones are usually inefficient. The line price is calculated from the specification: besides the catalogue units it includes the shredder, extruder, conveyors, water treatment, engineering, installation and commissioning.
What the line includes
- Flotation washers with special parallel screws for primary treatment of heavily contaminated plastics
- Rotor-type friction washers with hot water supply and detergent dosing
- Dewatering centrifuge with a 2,000 mm working shaft
- Drum dryers for thick-walled rigid plastics and vertical gravity dryers for film and big-bag (FIBC) yarn
- Screw feeder (crammer) into the extruder feed zone, which eliminates the agglomeration step
03 — How it works
From dirty film
to pellets
An interactive drawing based on the photos, specifications and open sources. The line is laid out in a U: washing at the back, pelletizing at the front, pneumatic conveying in between.
- The unit the material is passing through now, or the one you picked
- Material flow: flakes on the belt and in the flotation bath, pellets above the big bag
Loading the drawing…
04 — Terms of supply
Everything in order
before start-up.
70% prepayment, 30% after manufacture.
Warranty from commissioning.
By freight carrier.
In the same line
Related
equipment.
Washing and drying
Flotation washer
Primary washing of heavily contaminated plastics: separates dirt, sand, stones and heavy contaminants.
Washing and drying
Friction washer
Deep cleaning of film, big-bag (FIBC) yarn, bags and rigid plastics by intensive friction.
Washing and drying
Dewatering centrifuge
Intensive moisture removal from shredded film, yarn and rigid plastics before drying.
Melt & pelletizing
Pelletizing head
Hot die-face cutting of the melt for uniform HDPE, LDPE and PP pellets.
Let’s start with your project
What feedstock
do you want to recycle?
Tell us about your material, volumes and site. Together we will work out where to start.
